1. Utangulizi
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your Grundfos 96402834 UPS 50-80/2 F 200 Series Circulator Pump. Please read these instructions carefully before installing or operating the pump to ensure proper function and longevity.
2. Bidhaa Imeishaview
The Grundfos UPS 50-80/2 F 200 Series Circulator Pump is a canned rotor type pump, designed for circulating liquids in heating and air-conditioning systems. The pump and motor form an integral unit without a shaft seal, with the bearings lubricated by the pumped liquid. This design minimizes maintenance and simplifies disposal. Key features include a 3-speed motor, ceramic radial bearings, carbon axial bearings, a stainless steel rotor can, bearing plate, and rotor cladding, an aluminum alloy stator housing, and a cast iron pump housing. The stator includes a built-in thermal switch for protection. The motor is a 1-phase motor, and the pump is supplied with a standard module in the terminal box for connection to the main supply via an external contactor.
3. Maelezo ya kiufundi
- Nambari ya Mfano: 96402834
- Aina ya Magari: 1-awamu ya gari
- Voltage: 115V
- Mara kwa mara: 60 Hz
- Muunganisho wa Bomba: GF 50
- Flange Standard: Marekani
- Shinikizo Stage: 145 PSI
- Max. Shinikizo la Uendeshaji: 145.04 PSI
- Nyenzo: Aluminum, Stainless Steel, Cast Iron
- Uzito wa Kipengee: Pauni 46.6
- Vipimo vya Bidhaa: Inchi 18 x 19 x 20
- Chanzo cha Nguvu: Umeme wa Cord
4. Kuweka na Kuweka
Installation of the Grundfos UPS 50-80/2 F 200 Series Circulator Pump should be performed by qualified personnel in accordance with local codes and regulations. Ensure the power supply is disconnected before beginning any installation work.
4.1 Kuweka
- Mount the pump in a horizontal position with the motor shaft horizontal to ensure proper bearing lubrication and air venting.
- Ensure adequate space around the pump for maintenance and ventilation.
4.2 Uunganisho wa Bomba
- Connect the pump to the piping system using appropriate GF 50 flanges.
- Hakikisha miunganisho yote haipitishi maji ili kuzuia uvujaji.
- Avoid applying stress to the pump housing from misaligned piping.
4.3 Muunganisho wa Umeme
- The pump requires a 115V, 60 Hz, 1-phase power supply.
- Connect the standard module in the terminal box to the main supply via an external contactor, as specified in the wiring diagram provided with the pump.
- Hakikisha kuweka msingi mzuri ili kuzuia hatari za umeme.
5. Maagizo ya Uendeshaji
Before initial startup, ensure the system is filled with liquid and properly vented to prevent dry running.
5.1 Uteuzi wa kasi
The pump is equipped with a 3-speed motor, allowing you to adjust the performance to match system requirements. The speed selector is typically located on the motor housing. Refer to the markings on the pump for specific speed settings (e.g., I, II, III or 1, 2, 3) and their corresponding flow rates or head pressures. Select the desired speed by rotating the selector switch.
5.2 Mwanzo wa kuanza
- After filling the system, switch on the power supply to the pump.
- The pump will start circulating the liquid. Listen for any unusual noises, which may indicate air in the system.
- If necessary, vent the pump by carefully loosening the vent plug (if present) until water flows out, then retighten.
6. Matengenezo
The Grundfos UPS 50-80/2 F 200 Series Circulator Pump is designed for minimal maintenance due to its canned rotor design where the bearings are lubricated by the pumped liquid. However, periodic checks are recommended.
- Ukaguzi wa Visual: Regularly inspect the pump for any signs of leaks, corrosion, or damage to the casing or electrical connections.
- Kuangalia Kelele: Listen for any unusual noises during operation, which could indicate air in the system or a mechanical issue.
- Shinikizo la Mfumo: Ensure the system pressure remains within the recommended operating range.
- Kusafisha: Keep the exterior of the pump clean and free from dust and debris to ensure proper heat dissipation.
Daima ondoa umeme kabla ya kufanya matengenezo au ukaguzi wowote.
7. Utatuzi wa shida
Before attempting any troubleshooting, ensure the power supply to the pump is disconnected.
| Tatizo | Sababu inayowezekana | Suluhisho |
|---|---|---|
| Pampu haianza | No power supply; Blown fuse/tripped breaker; Motor seized; External contactor issue. | Check power supply and connections; Replace fuse/reset breaker; Contact qualified service personnel; Inspect external contactor. |
| Pump runs but no flow or low flow | Air in the system; Closed valves; Clogged impeller; Incorrect speed setting. | Vent the pump/system; Open all necessary valves; Inspect and clean impeller; Adjust speed setting. |
| Kelele nyingi/mtetemo | Air in the system; Cavitation; Loose mounting; Foreign object in pump. | Vent the pump/system; Ensure adequate system pressure; Tighten mounting bolts; Inspect pump for obstructions. |
| Leakage from pump | Loose pipe connections; Damaged gaskets. | Tighten pipe connections; Replace damaged gaskets. |
8. Udhamini na Msaada
For information regarding the product warranty, please refer to the warranty card included with your purchase or visit the official Grundfos website. For technical support, spare parts, or service inquiries, please contact Grundfos customer service or an authorized service center. Ensure you have your pump's model number (96402834) and serial number available when contacting support.
Grundfos Official Webtovuti: www.grundfos.com
